Sunday 1 September 2019

Interior cushion replacement



Windstar Cabin Upholstery


Updated - Aug 27 2020

The project was completed by Premier Drapery and Upholstery in Whitby ON.  This is the second  time Judy has done work for me and I can recommend them as doing both good work, and conducting good business.  
Fabric chosen was the Aerotex Olefin, in the blue shown below.   Pillows from Ikea.  Quite pleased with the result.
















I am looking to replace Windstar's original interior cushions and fabric (and blinds) with new.  The interior is typical for a boat of this size and I have photographed construction details of the originals.   

Looking for completion early may 2020.

Fabric

  • Synthetic (outdoor) upholstery most appropriate - acrylic or olefin.
  • Have estimated that project will require 30m X 54" fabric, however this should not be used for quoting purposes as I am no expert.
  • some foam may still be usable.
  • need to consider the style of cushions - same as original?
  • Below are some fabric options, I am open to suggestions.   

C&C 33-2 drawing





Foam

  • Windstar's v-berth and quarter berth cushions (mattresses) are 4" thick, however the seat cushions are 4"+1" softer foam on top, giving edges a rounded appearance.  These comprise several cushions each, so sleepers must contend with gaps between cushions.   Thinking mattress toppers with fitted mattress pads on upholstered cushions is the best way improve comfort, while protecting the upholstery.
  • Seat cushions will take some though, perhaps layered

Foamite Toronto visit - August 2019 - recommendations

  • 2" Mattrress Topper:  Ecocell EC-26  (for V-berth,
    Quarter berth.   Not necessary to quote this unless you wish to make some fitted sheets.)
  • Mattresses:   Koosh KN31, Med Firm
  • Seats:   Koosh KN 41 Firm
  • Koosh is a 2.5 to 2.8 lb HR (high resiliency) green coloured foam with "the most soy". 


Cushion dimensions and Construction

See pics below of cushions on 12X12 tiles

Quarter Berth

This consists of two cushions, the underside of which seems to receive more chafe and damage than any other.  Perhaps the underside should be upholstered in vinyl or some other more durable material.
I may use a mattress topper here with a fitted sheet for use as a bed.   The smaller cusion doubles as the nav desk seat, so it is subjected to more use than any other berth in the boat,





V-Berth

Typical arrangement.   I will use a mattress topper with a fitted sheet to span the gaps here and make a more comfortable bed.






Main Cabin, Starboard

Self explanatory.  Note the channel for the shroud strut in the top of the forward cushion back.





Main Cabin, Port Side


Note the two "filler" cushions used to make the L-shaped settee into a truly awful double berth.





Fabric options



Here are a few.










4 comments:

  1. You have (& been upgrading) one of the finest & so happens one of my favorite production sailboats in the 32'~33' size class.
    REGARDING FABRICS: As an Interior Designer (& avid sailor) if you haven't committed to an interior cushion fabric yet, I emplor you to consider a cooler color fabric in the Blue palettes & in a lighter value because a sailboat cabin is a small space & dark fabrics make it feel smaller.

    These lighter, blue colors will provide a much needed (cool) color contrast to the otherwise warm, Teak woods surrounding much of the cabin interior & you'll end up "PERKING-UP" the interior with a necessary COOL color accent & still keeping the interior free from the dreaded dark & dingy factor, which many DIY'ers fall victim to.

    Best, IMAGINEER

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  2. Imagineer - thanks for your thoughts and professional input! I did seek enlightenment in making the colour choices, and did in fact arrive at a colour very much like you described - I hope it earns a thumbs up. Without help I would certainly have erred on the side of the dreaded dark and dingy. The 33-2 was well done from the factory vs many of its peers, but this is a major improvement and much more welcoming.

    ReplyDelete
  3. Dave,

    I don't know many boat owners (save myself..) that would have undertaken such extensive upgrading (both structural as well as aesthetic) that you have on Windstar & all I can say is...THE BOAT IS EXQUISITE. I CAN imagine the love you've lavished on that boat, because I've lavished similarly on my previous sailboat.

    You've obviously also upgraded with a respect for keeping the details of a well designed boat 'Original'...also rare among DIY owners... my hat's off to you.

    AND, If ever you decide to want to part with her, PLEASE LET ME KNOW 1st!! :-)

    Kudos, Bruce Schaffer aka Imagineer


    ReplyDelete
  4. Hi Mark, thanks for posting. Thanks also for the work done on the cockpit cushions, nice work and they are standing up well. I do have some other work to discuss with you - car stuff. Never did a blog post on those, but for anyone happening to read this I can recommend mark based on my experience. Dave

    ReplyDelete

Comments and corrections welcome!